Knurling Roller Manufacturer in Ahmedabad – India
Knurling hard chrome rollers give a better surface finish to the products and help achieve different customized patterns as per the customers’ requirements. In general, these are used for plastic sheets, foil, hardboard, film, tiles, glass, foil, wallpaper, and various other products.
Different processing techniques for other patterns (according to the customer’s requirements) are used in the product lines to obtain clear and elegant designs with rich layers and precise sizes.
High-Precision Knurling Roller Manufacturer for Web Handling & Converting
With the high demand for converting, packaging, and processing of web materials, it is crucial to maintain a proper grip of the materials without damaging their surface or allowing any slipping of the web. We at Innovus Rollers Private Limited being a well-known manufacturer of knurling rollers and provide high-quality knurling rollers perfectly designed for maximum grip on the web, tension control, and designing patterns of embossing.
Types of Knurling Patterns with Diamond & Straight Knurls
Our techniques involve the use of the CNC engraving machine and hobbing to manufacture the required geometries of patterns. Your need could be wide ranging from simple patterns for thin films to heavier patterns for higher grip applications. Some of our products include:
- Diamond Knurling Rollers: Suitable for providing grips in different directions and preventing any slipping of the web on different materials such as foil, paper and plastics.
- Straight Knurling Rollers: Designed for the preservation of orientation in movements processes like acceleration and feeding.
- Custom Designs: Our designs make provisions for cutting different angles and having different numbers of teeth and depths of the teeth.
Properties & Advantages
- The raw material used is 45# seamless pipe/ alloy steel.
- The material is welded, stressed, tempered, quenched & heat-treated for better performance.
- Chrome plated with a polished surface.
- The hardness on the Rockwell scale is up to HRC 62.
- The surface roughness is up to Rao.01 with a concentricity of less than 0.02mm.
Why You Should Choose Innovus as Your Industrial Knurling Roller Manufacturer?
- Very High Wear Resistance Ability: These rollers come in a hard chrome finish, induction hardening, and special ceramic coatings that prevent the deterioration of teeth and prolong their working life.
- Microscopic Geometric Precision: These rollers are made with stringent concentricity controls so as to avoid radial run-outs and roll chatter and uneven pattern transfers or graphics on high RPMs.
- Dynamic Balancing: All our rollers are subject to rigorous dynamic balancing for a vibration-free and smooth operation while unwinding, winding, and high-speed rewindings.
Applications Across Web Processing Industries
Knurled rollers are vital elements in various industrial processes like:
Plastic Film and Packaging
Preventing any slipping of the web during high-speed slitting and tensioning.
Paper and Tissue Processing
Providing perfect and smooth pattern embossing as well as grip of the paper roll winding.
Textile and Non-Woven Production Lines
Textile and Non-Woven Production Lines